Heavy Industrial SPM
Model: NCT-SPM-59
Comprehensive Machine Overview
Designed to maintain strict dimensional tolerances under continuous multi-shift production, the Variable Rake Angle Hydraulic Shearing Machine provides <p>The Variable Rake Angle Hydraulic Shearing Machine by National Cutting Tools is an advanced hydraulic guillotine shear designed for versatile sheet and plate cutting across a broad range of thicknesses. When cutting thin sheet metal, a steep rake angle causes severe twisting, camber, and bowing; conversely, cutting thick plate requires a steeper rake angle to concentrate hydraulic force and prevent machine overload. Our variable rake system allows the operator to adjust the top blade angle push-button from the control console.</p>.
<p>Built with a heavy interlocked steel frame, the machine incorporates synchronized hydraulic cylinders that adjust the top blade rake angle from 0.5 degrees up to 2.5 degrees. Combined with motorized blade clearance adjustment, this machine produces burr-free, straight sheared edges on thin 1 mm sheet as well as heavy 16 mm or 20 mm steel plates with zero sheet curl.</p>
<h3>Key Features</h3>
<ul>
<li><strong>Motorized Variable Rake Angle:</strong> Programmable angle adjustment from 0.5° to 2.5° optimizes cut quality for both thin sheets and heavy plates.</li>
<li><strong>Motorized Rapid Blade Gap Adjustment:</strong> Calibrated lever or motorized adjustment sets optimum blade clearance according to plate thickness and grade.</li>
<li><strong>Hydraulic Plate Clamping System:</strong> Multiple independent hold-down cylinders exert progressive clamping force to prevent plate slippage.</li>
<li><strong>Four-Sided High-Chromium Blades:</strong> Premium HCHCr (D2) alloy steel blades can be rotated four times before requiring resharpening.</li>
<li><strong>Motorized Ball-Screw Back Gauge:</strong> High-speed back gauge with digital readout ensures rapid sheet positioning and ±0.1 mm repeatability.</li>
<li><strong>Shadow Line Lighting:</strong> Optical shadow projection line provides a clear visual guide for shearing along marked chalk lines.</li>
</ul>
<h3>Applications</h3>
<ul>
<li>Cutting diverse plate thicknesses in heavy engineering and fabrication works</li>
<li>Manufacturing scaffolding base plates, gussets, and bracket blanks</li>
<li>Shipbuilding, railcar, and heavy industrial vessel plate preparation</li>
<li>Steel service centers handling both thin coils and heavy hot-rolled plates</li>
</ul>
<p>Manufactured and calibrated at our Ludhiana works. Factory acceptance testing includes test cuts across the full thickness range to verify sheet straightness and edge quality before shipment.</p>
Engineering Data Matrix
| Technical Parameter | Operational Specification / Value |
|---|---|
| Type | Shearing Machine |
| Blade Material | High-carbon Steel, Alloy Steel |
| Rake Angle Range | 0° – 10° |
| Stroke Length | 10 – 20 Mm |
| Pattern | Plain |
| Surface Finish | Coated |
| Phase | Three Phase |
| Automation Grade | Automatic |
| Max Cutting Force | 200 – 800 Tons |
| Motor Power | 15 – 30 KW |
| Dimension (L X W X H) | Varies Based On Machine Size |
| Frequency | 50 Hz |
| Control System | CNC (Computer Numerical Control) |
| Thickness | 1 – 10 Mm |
| Feeding System | Hydraulic Sheet Clamping |
| Noise Level | Less Than 75 dB |
| Features | Easy To Transport, Reliable, Increased Cutting Efficiency, Longer Blade Life |
| Manufactured By | National Cutting Tools |
| Country Of Origin | India |
Variable Rake Angle Hydraulic Shearing Machine Works QA & Export Packaging Protocol
✓ Guillotine Hydraulic Shearing & Blade Clearance Calibration
- • Full-Length Blade Clearance Parallelism: High-carbon high-chromium (HCHCr) cutting blade clearance adjusted and checked with feeler gauges across full 3000 mm width.
- • Hydraulic Hold-Down Synchronization: Hold-down cylinders tested to clamp metal plate firmly prior to upper blade contact, preventing sheet slippage.
- • Camber and Bow Measurement: Trial shear cuts on maximum rated plate gauge evaluated to verify straight sheared edge with minimal camber.
- • Full Tonnage Pressure Relief Audit: Hydraulic circuit held at maximum pressure with zero leakage across valve block and cylinder seals.
Guillotine Shearing Machine Ocean Shipping Protocol
- • Cutter Blade Edge Shields: Top and bottom high-tensile shear blades greased and fitted with protective timber edge guards.
- • Hydraulic Cylinder Hermetic Caps: Piston rods retracted, greased, and hydraulic breather ports sealed with airtight metal shipping caps.
- • Backgauge Mechanical Transit Locking: Motorized backgauge assembly locked with rigid transit struts to prevent ball screw damage.
- • Heavy Cargo Lashing Lugs: Welded structural tie-down lugs for 20ft/40ft ocean container or flat-rack transport.
International Shipping Destinations & India Supply Network
National Cutting Tools manufactures and configures the Variable Rake Angle Hydraulic Shearing Machine for seamless integration into international fabrication lines and domestic scaffolding manufacturing plants. All machinery is customized for local electrical grids, certified for regional compliance, and dispatched with seaworthy protective packaging.
Primary International Export Destinations
All Export Hubs →Pan-India Fast Freight Dispatch (Ludhiana Works)
India Directory →Full-truckload (FTL) and part-load freight dispatch directly from our central manufacturing works at Focal Point, Ludhiana. Factory engineers provide on-site leveling, tool alignment, and operator training across all major industrial manufacturing clusters:
Frequently Asked Questions • Variable Rake Angle Hydraulic Shearing Machine
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Hydraulic Plate Shearing Machines: Rake Angle, Blade Gap Clearance & Sizing Guide
Technical breakdown covering machine sizing, tooling die setups, cycle speeds, and operational maintenance for Hydraulic Shearing Machines.