Heavy Industrial SPM
Model: NCT-SPM-24
Comprehensive Machine Overview
Designed to maintain strict dimensional tolerances under continuous multi-shift production, the Wire Straightening And Cutting Machine provides <p>The Wire Straightening and Cutting Machine by National Cutting Tools is an automated machine engineered to process coiled steel wire rod into straight, burr-free cut lengths with high dimensional accuracy. Coiled wire retains severe curvature from spooling; this machine straightens the wire across all radial planes through high-speed rotary dies and shears it cleanly at programmed lengths for construction, mesh, and hardware manufacturing.</p>.
<p>Constructed on a heavy vibration-damping cast iron bed, the machine incorporates a high-speed rotary spinner barrel, dual-pair hardened pinch feed rollers, and a synchronized high-speed cutter. The spinner rotates at high RPM while the wire passes through adjustable cast iron or carbide straightening blocks, eliminating coil curvature and delivering straight rods with minimal surface marking at output speeds up to 40 to 60 meters per minute.</p>
<h3>Key Features</h3>
<ul>
<li><strong>High-Speed Rotary Spinner Barrel:</strong> Dynamically balanced spinner housing adjustable straightening blocks removes 100% of coil memory.</li>
<li><strong>Clean Square-Cut Shear Action:</strong> Hardened tool-steel shear blades cut wire ends square without burrs or end flattening.</li>
<li><strong>Precision Pinch Roller Drive:</strong> Heavy serrated feed rolls powered by an electric motor ensure consistent wire feed without slippage.</li>
<li><strong>Adjustable Length Gauge Trough:</strong> Rigid steel run-out track with adjustable length stops handles cut lengths from 150 mm up to 6000 mm.</li>
<li><strong>Low Vibration & High Stability:</strong> Heavy cast bed construction prevents machine walk and ensures quiet, reliable shop-floor operation.</li>
<li><strong>Automatic Wire Drop Cradle:</strong> Automatically drops cut wires into collector bins, keeping production organized and preventing wire tangling.</li>
</ul>
<h3>Applications</h3>
<ul>
<li>Manufacturing straight wire for welded wire fabric, reinforcement mesh, and cages</li>
<li>Pre-cutting tie wire and stirrups for building construction</li>
<li>Display stand, shopping cart, and wire container rod fabrication</li>
<li>Fastener and dowel pin blank preparation</li>
</ul>
<p>Manufactured at the National Cutting Tools facility in Ludhiana, Punjab. Factory tested on continuous coil wire with length tolerance verification (within ±1.0 mm) before release for dispatch.</p>
Engineering Data Matrix
| Technical Parameter | Operational Specification / Value |
|---|---|
| Type | Machine |
| Wire Material | Stainless Steel, Copper, And Aluminum |
| Cutting Mechanism | Automatic |
| Motor Power | 2.2 KW To 15 KW |
| Color | Solid Color |
| Control System | PLC With Digital Touch Screen |
| Phase | Three Phase |
| Surface Finish | Matte |
| Cutting Speed | 20 – 100 Meters/min |
| Frequency | 50Hz |
| Cutting Accuracy | Less ±1 Mm |
| Cutting Length Range | Adjustable From 20 Mm To 12,000 Mm |
| Weight | Based On Machine |
| Straightening Angle | Adjustable From 0° To 30° |
| Uses | Jewelry Manufacturing, Automotive Industry, Construction |
| Cooling Method | Air Or Water Cooled |
| Condition | Good |
| Manufacture By | National Cutting Tools |
| Country Of Origin | India |
Wire Straightening And Cutting Machine Works QA & Export Packaging Protocol
✓ Specialized Tooling Stroke & Cycle Tolerance Audit
- • Tooling Alignment & Repeatability: Forming dies, clamping jaws, and cutting blades calibrated for zero deflection under high-volume batch cycling.
- • Continuous Duty Cycle Trials: Minimum 30 continuous operational cycles executed on customer-specified pipe or structural profile samples.
- • Electrical & Sensor Verification: Full burn-in testing of PLC limit switches, proximity sensors, and thermal overloads under rated motor loads.
- • Batch Processing Video: HD video recording of component processing and dimensional verification provided before crate crating.
Export-Grade Industrial Machinery Crating (ISPM-15)
- • Machined Surface Protection: All unpainted bare steel components, guides, and tooling surfaces treated with protective rust inhibitor.
- • Moving Parts Restraint: Clamping jaws, slide tables, and swinging arms braced with rigid transit fixtures.
- • Multi-Layer Moisture Barrier: High-strength polyethylene foil wrap protects against maritime humidity and salt air.
- • Phytosanitary Timber Crating: Fully enclosed solid wooden crating bearing ISPM-15 certification for customs clearance.
International Shipping Destinations & India Supply Network
National Cutting Tools manufactures and configures the Wire Straightening And Cutting Machine for seamless integration into international fabrication lines and domestic scaffolding manufacturing plants. All machinery is customized for local electrical grids, certified for regional compliance, and dispatched with seaworthy protective packaging.
Primary International Export Destinations
All Export Hubs →Pan-India Fast Freight Dispatch (Ludhiana Works)
India Directory →Full-truckload (FTL) and part-load freight dispatch directly from our central manufacturing works at Focal Point, Ludhiana. Factory engineers provide on-site leveling, tool alignment, and operator training across all major industrial manufacturing clusters:
Frequently Asked Questions • Wire Straightening And Cutting Machine
Direct Factory Machinery Proposal
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