Heavy Industrial SPM
Model: NCT-SPM-80
Comprehensive Machine Overview
Engineered for high-throughput production in demanding fabrication environments, the Wire Straightening Cum Cutting Off Machine by National Cutting Tools is built for <p>The Wire Straightening Cum Cutting Off Machine is an automated production machine engineered for uncoiling, precision straightening, and high-speed cut-off of steel wire rod. Coiled steel wire possesses inherent residual curvature and coil set; this machine removes all curvature through high-speed rotary spinner dies and cuts the wire to exact lengths with clean, square ends for downstream fabrication operations.</p>.
<p>Featuring a heavy-duty rotary straightening spinner equipped with adjustable cast iron or tungsten carbide straightening dies, the machine straightens wire diameters from 2 mm up to 12 mm at feed rates up to 30 to 60 meters per minute. A synchronized mechanical or pneumatic flying shear cuts the wire on-the-fly at preset lengths from 100 mm to 6000 mm, delivering straight lengths with minimal length tolerance (within ±1.0 mm).</p>
<h3>Key Features</h3>
<ul>
<li><strong>High-Speed Rotary Straightening Spinner:</strong> Precision balanced spinner barrel with adjustable die blocks eliminates coil memory across 360 degrees.</li>
<li><strong>Clean Square-Cut Shear Mechanism:</strong> Flying shear or high-speed stationary cutter produces clean, burr-free ends without mushrooming.</li>
<li><strong>Dual Pinch Roll Feed Drive:</strong> Hardened alloy feed rollers grip wire firmly without surface marking or slipping during rapid acceleration.</li>
<li><strong>Adjustable Length Gauge & Collector Run-Out:</strong> Heavy discharge run-out trough with automatic drop-cradle collects cut wires neatly into bundles.</li>
<li><strong>Infinitely Variable Speed Drive:</strong> Inverter drive allows optimizing wire feed speed to match wire tensile grade and cut length requirements.</li>
<li><strong>Heavy Cast-Iron Base Construction:</strong> Absorbs high-speed rotational vibrations, ensuring long bearing life and quiet workshop operation.</li>
</ul>
<h3>Applications</h3>
<ul>
<li>Manufacturing straight wire for welded wire mesh, fencing, and gabions</li>
<li>Pre-cutting tie wire and stirrup wire for construction reinforcement</li>
<li>Producing straightened steel rods for bucket handles, wire baskets, and display racks</li>
<li>Fastener and nail manufacturing wire blank preparation</li>
</ul>
<p>Manufactured at the National Cutting Tools works in Ludhiana, Punjab. Every machine is tested with continuous coil feeding and cut-length accuracy verification before factory dispatch.</p>
Engineering Data Matrix
| Technical Parameter | Operational Specification / Value |
|---|---|
| Feature | Specification |
| Wire Material | MS, SS, Copper, Aluminum |
| Wire Diameter Capacity | 1 mm – 10 mm (varies by model) |
| Straightening Speed | Up to 100 m/min (model dependent) |
| Cutting Length Range | 50 mm – 6000 mm (adjustable) |
| Power Supply | 2 HP – 7.5 HP (AC Motor) |
| Cutting Mechanism | Mechanical / Pneumatic / Hydraulic (as per model) |
| Machine Weight | 300 – 1500 kg |
| Applications | Construction, Fabrication, Electrical, Industrial Manufacturing |
Wire Straightening Cum Cutting Off Machine Works QA & Export Packaging Protocol
✓ Specialized Tooling Stroke & Cycle Tolerance Audit
- • Tooling Alignment & Repeatability: Forming dies, clamping jaws, and cutting blades calibrated for zero deflection under high-volume batch cycling.
- • Continuous Duty Cycle Trials: Minimum 30 continuous operational cycles executed on customer-specified pipe or structural profile samples.
- • Electrical & Sensor Verification: Full burn-in testing of PLC limit switches, proximity sensors, and thermal overloads under rated motor loads.
- • Batch Processing Video: HD video recording of component processing and dimensional verification provided before crate crating.
Export-Grade Industrial Machinery Crating (ISPM-15)
- • Machined Surface Protection: All unpainted bare steel components, guides, and tooling surfaces treated with protective rust inhibitor.
- • Moving Parts Restraint: Clamping jaws, slide tables, and swinging arms braced with rigid transit fixtures.
- • Multi-Layer Moisture Barrier: High-strength polyethylene foil wrap protects against maritime humidity and salt air.
- • Phytosanitary Timber Crating: Fully enclosed solid wooden crating bearing ISPM-15 certification for customs clearance.
International Shipping Destinations & India Supply Network
National Cutting Tools manufactures and configures the Wire Straightening Cum Cutting Off Machine for seamless integration into international fabrication lines and domestic scaffolding manufacturing plants. All machinery is customized for local electrical grids, certified for regional compliance, and dispatched with seaworthy protective packaging.
Primary International Export Destinations
All Export Hubs →Pan-India Fast Freight Dispatch (Ludhiana Works)
India Directory →Full-truckload (FTL) and part-load freight dispatch directly from our central manufacturing works at Focal Point, Ludhiana. Factory engineers provide on-site leveling, tool alignment, and operator training across all major industrial manufacturing clusters:
Frequently Asked Questions • Wire Straightening Cum Cutting Off Machine
Direct Factory Machinery Proposal
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